| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | IT6-IT9 |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | Real Axis |
| Samples: |
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| Customization: |
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The piston rod is a connecting part that supports the piston to do work. Most of it is used in the motion execution parts of oil cylinder
The China Factory 1045 4140 SUJ2 Steel CK 45 Carton Round Bar Shaft Hard Chrome Induction Plated Piston Rod for Hydraulic Cylinder is a top-tier product engineered to meet the stringent demands of various industrial and hydraulic applications. Combining high-quality materials, precision manufacturing, and advanced surface treatments, this piston rod delivers exceptional performance, durability, and reliability.
This product leverages a range of high-grade steels, including 1045, 4140, and SUJ2, each selected for its unique properties:
1045 Steel: Known for its good machinability and high strength, 1045 steel is a medium carbon steel with a carbon content of approximately 0.45%. It offers a balanced combination of strength, toughness, and wear resistance, making it ideal for applications requiring moderate mechanical properties.
4140 Steel: This chromium-molybdenum alloy steel is renowned for its superior hardness, toughness, and fatigue resistance. With a carbon content between 0.38% and 0.43%, and alloying elements including chromium and molybdenum, 4140 steel is highly durable and can withstand high stress and impact loads, making it suitable for demanding industrial environments.
SUJ2 Steel: A high-carbon chromium bearing steel, SUJ2 is used where high wear resistance and high hardness are required. It is often employed in the production of bearing components and other high-stress parts due to its excellent wear resistance and ability to maintain a sharp edge.
The manufacturing process of these rods involves several key stages to ensure maximum performance and durability:
Precision Machining: The rods are machined to precise dimensions, ensuring tight tolerances and consistent quality. This precision machining is crucial for applications requiring exact fit and alignment, such as hydraulic cylinders.
Induction Hardening: This process involves heating the rod using an electromagnetic field and then rapidly cooling it. Induction hardening enhances the surface hardness of the rod while maintaining a ductile core, resulting in a component that is both tough and wear-resistant. This treatment is particularly beneficial for parts subjected to high cyclic loads and friction.
Hard Chrome Plating: The final step involves electroplating the rod with a layer of hard chrome. This chrome layer provides a smooth, low-friction surface that resists corrosion and wear. The thickness of the chrome plating can be adjusted to meet specific application requirements, typically ranging from 0.0005 to 0.005 inches.
The 1045 4140 SUJ2 Steel CK 45 Carton Round Bar Shaft Hard Chrome Induction Plated Piston Rod is designed for a wide range of applications, primarily focusing on hydraulic cylinders used in various industries:
Hydraulic Cylinders: These rods are ideal for use as piston rods in hydraulic cylinders, where they must endure high pressures, friction, and dynamic loads. The combination of induction hardening and chrome plating ensures long-lasting performance and minimal maintenance.
Industrial Machinery: In construction and heavy machinery, these rods serve as critical components in actuators and other hydraulic systems, providing reliable and robust performance under challenging conditions.
Automotive and Aerospace: In these sectors, precision, durability, and resistance to environmental factors are paramount. These rods meet the rigorous standards required for components in high-performance vehicles and aircraft.
High Strength and Toughness: The use of premium steels like 1045, 4140, and SUJ2 ensures that these rods can handle high stress and impact loads without deformation or failure.
Enhanced Wear Resistance: Induction hardening significantly improves surface hardness, extending the rod's lifespan even under heavy use.
Corrosion Resistance: The hard chrome plating provides an effective barrier against rust and corrosion, essential for hydraulic applications where exposure to fluids and harsh environments is common.
Precision and Reliability: Manufactured to exacting standards, these rods ensure a perfect fit and consistent performance in all applications, reducing downtime and maintenance costs.
The China Factory 1045 4140 SUJ2 Steel CK 45 Carton Round Bar Shaft Hard Chrome Induction Plated Piston Rod for Hydraulic Cylinder is a superior choice for industries requiring robust, durable, and precise components. Its advanced material composition, combined with state-of-the-art manufacturing processes, ensures that it meets the highest standards of quality and performance, making it an indispensable component in modern hydraulic and industrial systems.
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